WarmUp heated airless hose – product view

WarmUp – 15 m / 30 m, up to 230 bar

Heats the material in the airless high-pressure hose to up to 60 °C – lower viscosity, lower spraying pressure, consistent application even in cold weather.

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Hose temperature 0–60 °C depending on flow, preheating phase approx. 2–4 minutes – at up to 230 bar, the same processing temperature all year round. The heating conductor lies directly in the material flow, not on the outside of the hose. That lowers the viscosity, you run less pressure and produce less overspray. For airless units on facades, in shipbuilding and in painting and priming work.

Key figures

Length
15 m (DN06) · 30 m (DN10)
Material pressure
max. 230 bar
Temperature
up to max. 60 °C, adjustable
Power
1.5 kW (15 m) · 2.1 kW (30 m)
Voltage
230 VAC

Solves your problem if …

  • … your material comes out of the tip thick in winter or from cold storage and you have to turn up the pressure.
  • … you work with an airless unit up to 230 bar.
  • … you need 15 m or 30 m of hose between unit and gun.
  • … your material may be processed at up to 60 °C.
  • … you want to reduce overspray and thinning – painting and priming work, facade, shipbuilding.

Not the right choice if …

  • … your airless unit runs more than 230 bar material pressure.
  • … you need more than 60 °C material temperature.
  • … you process solvent-based material or work in a hazardous area – VISECO makes no statement on this today: on request. KUNDE: material approval (water-based / solvent-based / 2K / high-build), flash point rule, Ex statement
  • … you need lengths other than 15 m or 30 m: on request (see versions and options).
WarmUp – temperature controller with digital display, 230 V

How the WarmUp works

The problem: Cold material is thick. It needs high pressure, produces a lot of overspray and gives a different spray pattern depending on the season. The alternative – thinning – costs hiding power and brings solvents into the material.

The solution: "Inside the heated hose, directly in the paint flow, there is an electrical heating conductor which heats the hose evenly. The heating considerably reduces the viscosity of the coating material. Less pressure can be used, which significantly reduces overspray."

Two components:

  1. Temperature controller – 230 VAC, integral control (PTC), set point up to max. 60 °C, protection rating IP40.
  2. Heated hose with connection cable – heating conductor in the material flow, 15 m (DN06, 1/4") or 30 m (DN10, 3/8"), up to 230 bar. The connection cable runs from the controller to the hose.

The heating conductor warms the material from the inside, over the entire length and evenly. Preheating phase: approx. 2–4 min. The temperature reached depends on the flow volume.

Main image: ASSET FEHLT: overview ≥ 1500 px for the Product schema; detail photo IMG_6397 has 2560 px but shows only the hose end

ASSET FEHLT: sectional drawing "heating conductor in the material flow" — the unique selling point is not visualized anywhere · ASSET FEHLT: spray pattern comparison cold/warm

Applications

Named by VISECO:

  • Facade coating

    Emulsions and facade paints in winter operation at constant material temperature.

  • Shipbuilding

    High-build and corrosion protection coating with airless.

  • Painting and priming work

    in general ("Ideal for all painting and priming work").

  • Industrial hot spraying system

    Heated material hose together with Airtherm and double diaphragm pump. KUNDE: is this the WarmUp? Only then mention it here

Industries: KUNDE: confirm — derived from 02-produkte: painting/facade contractors with winter operation, ship/steel construction, industrial painters with airless/Airmix

Technical data WarmUp

WarmUp 15 m
Article no.140-107-15
Length15 m
Nominal diameterDN06
Connection thread1/4"
Material pressuremax. 230 bar
Temperature control rangeup to max. 60 °C
Control typeintegral control (PTC)
Mains connection230 VAC
Currentmax. 6.5 A
Output for hose heating1.5 kW
Protection rating, controllerIP40
Protection classprotective earth connection (class 1)
Permitted ambient temperature0–50 °C
Permitted relative humiditymax. 90 %, non-condensing
Preheating phaseapprox. 2–4 min
Scope of deliveryTemperature controller · heated hose with connection cable KUNDE: confirm scope of delivery as a list; adapter/whip hose included?
WarmUp 30 m
Article no.140-107-30
Length30 m
Nominal diameterDN10
Connection thread3/8" KUNDE: thread standard — NPSM? BSP?
Material pressuremax. 230 bar
Temperature control rangeup to max. 60 °C
Control typeintegral control (PTC)
Mains connection230 VAC
Currentmax. 9 A
Output for hose heating2.1 kW
Protection rating, controllerIP40
Protection classprotective earth connection (class 1)
Permitted ambient temperature0–50 °C
Permitted relative humiditymax. 90 %, non-condensing
Preheating phaseapprox. 2–4 min
Scope of deliveryas 15 m
Not specified (on request)Weight, outer diameter, bending radius, inner material/outer jacket, discharge resistance, max. tip size per temperature, permitted materials, fuse protection.
As ofData sheet 09/2023 (DE) / 01/2024 (EN)

Versions and options

Version / optionArticle no.Difference
WarmUp 15 m140-107-15DN06, 1/4", 1.5 kW, max. 6.5 A
WarmUp 30 m140-107-30DN10, 3/8", 2.1 kW, max. 9 A
Special lengths, special voltages, Ex version, whip hose, extended control line, spare parts—on request

In the system with …

  • Compressed air heater

    Hot spraying system with Airtherm: warm material from the heated hose plus warm atomizing air from the Airtherm compressed air heater – VISECO shows this combination with a double diaphragm pump in the Airtherm brochure. KUNDE: material hose in the brochure = WarmUp?

Certificates and standards

  • Product-specific

    A CE reference, applied standards and test pressure are not stated. KUNDE: CE declaration of conformity, applied standards (e.g. EN 1953), test pressure — without this information the block remains limited to the company part

  • ISO 9001:2015 (company)

    DIN EN ISO 9001:2015, TÜV SÜD, reg. no. 12 100 34086 TMS, valid until 8 July 2029.

    ISO 9001 · Zertifikat DE

  • Regulatory context for your line (not a VISECO certificate)

    Earthing and equipotential bonding via a conductive material hose (DGUV Information 209-046); accessories must be approved for the maximum pressure. KUNDE: state the discharge resistance

Downloads

Frequently asked questions about the WarmUp

How quickly is the material warm, and what temperature does the hose reach?

According to VISECO, the preheating phase is approx. 2–4 minutes. The control range goes up to max. 60 °C; the actual material temperature depends on the flow volume. The set point is set on the temperature controller.

Which length, which pressure, which power?

Two versions: 15 m (DN06, 1/4", 1.5 kW, max. 6.5 A, article no. 140-107-15) and 30 m (DN10, 3/8", 2.1 kW, max. 9 A, article no. 140-107-30). Both up to 230 bar material pressure, both 230 VAC. Other lengths on request.

Does the WarmUp fit every airless unit?

VISECO states: "Easy to attach to all airless devices." The hose is not tied to any pump brand. Connections: 1/4" (15 m) or 3/8" (30 m). KUNDE: compatibility list (Wagner, Graco, Titan, Storch, own double diaphragm pump), thread standard, adapters, attachment description — until then: Tell us the manufacturer and type of your unit, we will check the attachment.

Is a heated hose worthwhile on the facade in winter?

That is the core case: the WarmUp maintains the application temperature "regardless of the outside temperature" – the material behaves in January as it does in July, you run less pressure and have less overspray. The actual pressure saving depends on material and unit. KUNDE: own measured values (pressure cold/warm) — third-party values from dealer tests can only be quoted with a source

Which materials is the WarmUp suitable for?

VISECO: "Can be used for most coating materials", "Ideal for all painting and priming work". There is no approval list by material type (emulsion, water-based paint, 2K, high-build, solvent-based) today. KUNDE: material approval and flash point rule Until then: send the safety data sheet, we will check suitability.

Where is the heating – on the outside of the hose or in the material?

In the material: "Inside the heated hose, directly in the paint flow, there is an electrical heating conductor which heats the hose evenly." The material is heated from the inside over the entire hose length.

Inquiry WarmUp

You will receive a technical reply or a quote from VISECO in Aichach. KUNDE: response time and contact person

So that we can check the attachment and make an offer, please tell us:

  1. Airless unit (manufacturer, type):
  2. Material (emulsion / paint / 2K / high-build; water-based / solvent-based):
  3. Length (15 m / 30 m):
  4. Connection on the unit (thread):
  5. Working pressure (bar):
  6. Target temperature (°C):
  7. Use (facade / shipbuilding / industry):
  8. Quantity:
  9. Company, contact person, phone:

KUNDE: confirm which details VISECO really needs

Helpful as attachment: safety data sheet of the material, photo or type designation of the airless unit.

How to reach us

E-mail in plain text: kontakt@viseco.de.

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